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big screening bucket repair

Funny farm · 2019-11-14 12:45

rebuilding a large screening bucket. thought i’d share some before and after pics. removed the customers previous repairs. ( 1 in square solid bars) and replaced it with 1/2thick ar400 wear plate. water jet and brake formed then lots of 7018 lol. hopefully it lasts better. origanllay was ordered with 6in openings. arrived with 1 in openings. manufacturer came and torched the holes out bigger and within 2 hrs it was blowing apart. my customer attempted to repair it enuf to finish his job and brought it for a better repair job when he can spare the bucket long enuf. mighta been a better way to do it and if anyone has any input i’d gladly take some. just in case it comes back busted up and i have to do it again for him lol.

Replies10
  1. #1Jonas3022019-11-14 13:51

    Thats a cool bucket and great looking repair to bad it came messed up I hate to suggest it because your repair looks like its going to last a long time but if you ever need some really tough material check out fordsteel of course shipping to canada would be cost prohibitive though

  2. #2Funny farm2019-11-14 14:59

    thanks. i hope it lasts longer this time. was a **** pile of torching, grinding and welding.

  3. #3skata2019-11-14 16:02

    What is something like this used for?

  4. #4homanfab2019-11-14 16:32

    If you have to do it again, I would put a larger radius in the corners of the cut outs.

  5. #5Volvomad2019-11-14 17:24

    That looks a cracking repair to me .

  6. #6Funny farm2019-11-14 20:55

    the body of the bucket turns and screens out the bucket load. customer wants 6 in and larger stone only. dips a full bucket in the water and tumbles it. after all that is left is clean washed stone bigger than the cut outs.

  7. #7Funny farm2019-11-14 20:58

    i actually thought about doing just that but the customer asked for square cut outs. hopefully it don’t crack at the corners. ar400 plate has a tensile strength of around 180000 psi and is fully thru hardened so i’m hopeful it will take the abuse. time will tell

  8. #8Bls repair2019-11-14 21:28

    Making circles instead of squares would probably make stronger and help stop rocks from getting jammed in the corners . Very professional looking job.

  9. #9Funny farm2019-11-14 21:33

    thanks ,i totally agree that circles would have been stronger. even large radius corners would have been better. def will go that route if it comes back.

  10. #10skata2019-11-14 21:56

    Eh, if it bothers you enough, you could put a weld on each corner. Gives it a little radius. But what you built looks way stronger than what was there before.