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Volvo a35 e torque converter removal

Daniel Kepler ยท 2022-06-24 19:14

Hi everyone. First post here so hopefully I've navigated to the correct section of the forum. We got a volvo a35e in today that needs the torque converter replaced. We have done several but not on a vovlo.was hoping someone here may have some experience on this machine.as far as the best way to pull it. Axle or cab? Appreciate any help and ty.

Replies13
  1. #1Daniel Kepler2022-06-24 19:16

    Sorry I meant is the best way to pull it by removing the cab .ty

  2. #2BigWrench552022-06-24 20:49

    I work for the dealer and we lower the transmission through the bottom. But that takes specialized equipment from Volvo. Your best bet is to remove the cab.

  3. #3sfrs42022-06-27 05:02

    The best way is out from underneath, to do it properly you would need to make a frame to support a pair of lifting chain blocks and a pair of pivot brackets on the transmission, as it needs to swung from horizontal to vertical and back again to drop it out, it can be done by using a jib through the door to support the lifting blocks.... but it's a bit sketchy and you still need to pivot the transmission. Taking the cab off is a royal pain and the only thing you gain is the ability to lift the trans out on its own, I'd rather go engine and trans out in a one than remove the cab.

  4. #4Daniel Kepler2022-06-27 09:36

    Appreciate the responses guys.

  5. #5Daniel Kepler2022-06-30 06:00

    We did pull the engine and trans together. Was the first volvo we did.thanks for the advice.we came in at 16hrs .

  6. #6sfrs42022-06-30 10:09

    Not bad considering Volvo's own recommendation is 6hrs in a fully equipped dealership with a "new machine" and all the instructions

  7. #7BigWrench552022-06-30 10:43

    To pull the engine with the transmission they call for 6.5 hours. To just remove the transmission 6 hours. To install it 7 hours. I work for the Volvo dealer, but we are not fully equipped. We do have the set up to just remove the transmission. And slowly other mechanics and I are getting them to unclench and buy the correct tooling.

  8. #8John C.2022-06-30 10:46

    Is pulling that transmission something that happens a lot.

  9. #9BigWrench552022-06-30 11:04

    I have swapped at least 6 in three years time. Two were warranty and the rest were either high hour components or lack of maintenance.

  10. #10funwithfuel2022-06-30 15:12

    Yeah, the haul trucks eat transmissions and dropboxes

  11. #11funwithfuel2022-06-30 15:13

    Usually 2nd or 3rd craps the bed and it can't get moving or the inter-axle differential in the dropbox would grenade. The FL1002 greatly reduced this

  12. #12BigWrench552022-06-30 15:22

    The dropbox and operators are the weakest points of these machines. Inthe last two months our shop has rebuilt 10 dropboxes. As a matter of fact. I have one torn down on the table waiting for parts to show up.

  13. #13Daniel Kepler2022-06-30 17:06

    Thanks..we have 4 65 ft bays and had no room so we ended up doing it outside and pulled it with the service truck.we had 2 988b s show up jammed us up.lol Thanks again for all the help.hope to return the favor.