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CAT 299D3XE

rsantos3 ยท 2025-10-06 19:40

I am having issues with the CAT 299D3 XE Compact Track Loader S/N BX901783. After 15 minutes of usage the CAT slows down and looses power. I then proceed to turn it off and start it on and then it continues as normal until around another 15 min. I get a message on screen with Aftertreatment #1 Intake Gas Sensor Heater Control Failure. When it was scanned we got back a Fault code J1939; 1239-FM 1 engine fuel leakage 1 - Data valid but below normal operating range. i checked around for leakage but dont see any. i replaced the fuel filter and air filters but issue continues. I was going to change the fuel rail pressure sensor but cat tells me they dont just sell the sensor. So i would have to buy the whole assembly part 458-9390 but its around $1300. anyone have any suggestion on what else to check or if am going to have to take that risk to buy the whole assembly? anyone know if i can use a fuel rail pressure sensor that might fit that part.

Replies1
  1. #1Nige2025-10-07 05:56

    3223-12 - Aftertreatment #1 Intake Gas Sensor Heater Control : Failure. Troubleshooting is "NOx Sensor - Test". See the attachment. It appears from the troubleshooting that if there are no other NOx sensor Codes apart from the 3223-12 then the recommended fix is to replace the NOx sensor. You also asked about 1239-1. To be clear this is internal fuel leakge, not external, so you won't see any signs on an inspection. Here is the link again to probably the best thread created so far on diagnosing the 1239-1 fuel leakage Diagnostic Code. HeavyEquipmentForums