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Ex 200-5 swing brake not releasing when filling bucket

Volvomad ยท 2016-04-18 17:10

My swing brake seems to work perfect for all parts of the swing cycle most of the time , some times it sounds like it drags a bit at low engine RPM but not enough to concern me . When filling the bucket today from one side of a large stockpile ,as the machine was forced away from the heap , the brake was tearing . If I move the swing lever towards or away from the stockpile by a little or a lot ,then the brake comes off and no tearing . The brake release is powered by 2 lines , 1 from the main spool valve block and 1 from the solenoid block . It needs pressure in both lines to release as far as I know . Does anyone have labeled diagram for the solenoid block or could anyone explain that side of the system . There is letters labeling the ports on the block but they are double dutch to me . The lines into the block are a bit random also . Please help .

Replies6
  1. #1uffex2016-04-21 13:57

    Good day Volvomad The swing brake is normally released by three functions - Swing left & right - dIpper arm in, from your description I would suggest that the issue is not related to the swing brake more likely an main circuit issue. If the machine drags down while you are using multiple circuits take a close look at engine related power issues. View attachment EC210B-13.pdf

  2. #2Volvomad2016-04-21 18:12

    Thanks for your reply and diagram uffex . Power seems as it should as it drops noticably when fuel filters require changing . Like your diagram my digger has 2 brake release pipes . 1 from the safty lever via the solenoid valve block and one from the main valve chest . I dont think the solenoids have anything to do with it but i am not sure . Could there be a problem in the main valve chest ? Would it be dangerous to feed both release lines off the safty lever ?

  3. #3uffex2016-04-22 04:20

    Good day The ports should be marked PG = 40 bars servo pressure while the machine is running - SH is the release signal it is normally cross connected to the three functions. If you like to post me a photo of your transmission I will try to be of more help. Kind regards Uffex

  4. #4uffex2016-04-22 04:22

    I suggest that you check this with a pressure gauge you can then establish if indeed the issue is with the brake function.

  5. #5Volvomad2016-04-26 17:54

    Thanks uffex , will do . Just swamped with higher priority stuff for the next few days

  6. #6garyw2016-05-01 17:03

    The swing brake will be released when you use swing both left and right, and any of the front attachment functions. Boom raise/lower, arm in/out and bucket open/closed will all release the swing brake.