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Mini-ex in “limp mode”? SYS light flashing

corksil ยท 2017-10-29 13:34

Hey guys, simple question. 2011 hitachi zx35u-3 mini-excavator (4tons). Was running fine, and then the throttle dial/switch became unresponsive. Machine would start right up with the key, but it would idle around half-throttle and turning the engine-speed-dial had no affect. Took apart the right ignition switch area and found that the wires for the rotary throttle-control switch had chafed and probably shorted out. I found a test procedure which seemingly confirmed that the switch itself had failed. 100 bucks later I installed a new switch, two other tiny chafed wires, and repaired/reconnected everything. Nothing has changed --- the machine still starts right up with the key but instantly the engine speed jumps and hangs at half-throttle. Turning the rotary throttle switch (looks like a volume knob, right next to the ignition switch) has no difference on engine speed. There's also a flashing "SYS" red light on the instrument cluster. I was told that the machine is in limp mode, and that there is a way to reset it, and clear the fault code now that it has been repaired. Anyone? Thanks!

Replies3
  1. #1corksil2017-11-01 12:50

    C'mon guys, someone has to know something.

  2. #2szpryczek2018-01-03 05:56

    Do you have display in your machine? I found something in little bit newest hitachi maybe this help you.

  3. #3ycs2018-01-03 07:18

    The throttle controller only control the engine speed and not the hydraulic pump...so the sys sign on the monitor should be a problem on throttle actuators controller. Maybe need to replace whole throttle system, i would suggest you to get manual throttle with cable kit from ebay...